JD-ZDP-2020 yɛ tebea-a -adwinni Cell stacking Machine a wɔayɛ ama nnɛyi batere nhyiam ahiade. Ɛde swing-abasa afiri di dwuma de nya Z-type folding a ɛyɛ pɛpɛɛpɛ a ɛyɛ separator films bere a robɔt abasa de electrode nkrataa a ɛyɛ ±0.4mm pɛpɛɛpɛ si hɔ. Nneɛma te sɛ teapɔn a wɔde kyekyere wɔn ho, bere ankasa mu mfomso a wohu, ne PLC-a egyina sohwɛ so hwɛ hu sɛ ɛyɛ adwuma yiye, a wontwa mu. Ɛnam anammɔn kwan a ɛyɛ ketewa ne ahoɔden-a ɛyɛ adwuma yie nhyehyɛɛ nti, ɛtew kyinhyia bere ne adwumayɛ ho ka so. Afiri no nso wɔ ahobammɔ ho ahobammɔ a edi mũ, a nea ɛka ho ne ɔpon mu sensor ne dwumadi ahorow a wɔde gyina ntɛm ara. Ɛfata ma 100K-class cleanrooms, saa nhyehyɛe yi boa manufacturers ma wonya throughput a ɛkorɔn, consistency, ne superior product quality wɔ lithium battery production.
1.Adwinnade parameters
|
Order nɔma |
Nkyerɛkyerɛmu adwuma no |
JD-ZDP-2020 na ɛwɔ hɔ |
|
1 |
Nkwammoaa T no mu duru |
2.5-75mm na ɛwɔ hɔ |
|
2 |
Nkwammoaa no trɛw W |
60-200mm na ɛwɔ hɔ |
|
3 |
Nkwammoaa tenten LC |
100-220mm (ɛnyɛ aso sorokɔ ka ho) |
|
4 |
Nkratafa stacking ahoɔhare |
Ennu anaasɛ ɛne 2.0s/pcs yɛ pɛ |
|
5 |
Alignment pɛpɛɛpɛ a ɛda electrode krataa ne diaphragm ntam |
Mfinimfini kwan a ɛdannan no nnu 0.5mm (a ɛkɔ akyiri) . |
|
6 |
Inter-gap alignment pɛpɛɛpɛyɛ |
±0.3mm na ɛwɔ hɔ |
|
7 |
Single-pair alignment pɛpɛɛpɛyɛ |
±0.4mm na ɛwɔ hɔ |
|
8 |
Ne nyinaa mu no, alignment pɛpɛɛpɛyɛ a electrode krataa |
±0.5mm na ɛwɔ hɔ |
|
9 |
Bere a wɔde wie aboafo nkwammoaa |
Ennu anaasɛ ɛne 30s yɛ pɛ |
|
10 |
Nneɛma dodow a wɔde yɛ layers |
Hyehyɛ |
|
11 |
Diaphragms a wɔde ma afoforo |
Dabi尾卷 |
|
12 |
Nsɛm a wɔde wie |
Edge pakete U-belt |
|
13 |
Availability (dodow a huammɔdi ahorow a mfiri de ba) . |
Ɛboro anaasɛ ɛne no yɛ pɛ 98% . |
|
14 |
Pass rate (a nneɛma a ɛba a asɛe nka ho) . |
Ɛboro anaasɛ ɛne 99.5% yɛ pɛ . |

Adhesive tape mfonini a wɔde ayɛ mfonini
2.Nneɛma a ɛho hia
System nhyehyeɛ a wɔahyehyɛ ne nkyerɛkyerɛmu:
|
Order nɔma |
Component din |
Dodoɔ |
Kyerɛ mu |
|
1 |
Module a wɔde siw ano |
1 |
Fa mmoa ne installation reference ma nnwinnade |
|
2 |
Positive / negative electrode nneɛma adaka nhyiam |
2 |
Nneɛma adaka biako a ɛyɛ papa ne biako a enye (a ɛyɛ gyinapɛn wɔ afiri biara so) . |
|
3 |
Positive/negative electrode mfiri gyinabea afã horow |
2 |
Wɔde electrode no si asɛnka agua a wɔde si hɔ no so ma wɔde mfiri ne gyinabea a ɛyɛ pɛpɛɛpɛ |
|
4 |
Mfiridwuma nsa nneɛma a wɔde di dwuma unit |
2 |
Robɔt basa no gye nneɛma fi adaka a wɔde nneɛma gu mu no mu na ɛde kɔ asɛnka agua a ɛto so abien a wɔde si hɔ no so, afei ɛde kɔ stacker platform no so. |
|
5 |
Diaphragm a wɔbue mu nhyiam |
1 |
Motor no na ɛhwɛ diaphragm no so ma ɛhome a ɛnyɛ hwee na ɛwɔ adwuma a ɛne sɛ ɛbɛteɛteɛ ne nyinaa |
|
6 |
Main lamination pon nhyiam |
1 |
Wɔaboaboa electrode a ɛyɛ papa ne nea enye ne diaphragm no ano wɔ ɔkwan a ɛte sɛ Z- so |
|
7 |
Diaphragm a wɔde twa nhyiam |
1 |
Wɔde sekan a ɛyɛ hyew twa diaphragm no, na bere a wɔatwitwa awie no, mpaapaemu anaasɛ ɛnyɛ kurukuruwa |
|
8 |
Aduan a wɔde ma manipulator nhyiam |
1 |
Fa nkwammoaa no fi stacking pon no so kɔ afiri a wɔde twa ade a ɛyɛ hyew no so, na fa fi baabi a wɔde twa ade a ɛyɛ hyew no so kɔ afiri a wɔde nkata so no so |
|
9 |
Adhesive nhyiam a wɔyɛ |
1 |
Wɔde U-teapɔn a ɛte sɛ U- abɔ battery cell no ano, na wobetumi ahyɛ teapɔn dodow a ɛte sɛ U-. |
|
10 |
Nkwammoaa a wɔde ma aduan nhyiam |
1 |
Fa nkwammoaa a wɔakata so no gu asɛnka agua a wɔde ma no mu |
|
11 |
mpɔtam |
1 |
Fa baabi a wɔatoto mu kakra ma afiri no a ɛwɔ akwan a wɔfa so kɔ hɔ |
|
12 |
navar |
1 |
PLC bɔs control, touch screen ne button adwumayɛ kwan no na wɔfa |
3.Adwumakuw ahorow no ho nnianim asɛm
3.1 Rack Module a wɔde yɛ adwuma:
Nhyehyɛe no wɔ nneɛma atitiriw abiɛsa: rack nhyehyɛe titiriw, standardized mounting plate, ne HMI unit. Rack nhyehyɛe no ma structure mmoa ma nnwinnade no nyinaa. Mprɛte a wɔde si so, a wɔde dade mprɛte a ne kɛse yɛ 25mm-yɛ no, yɛ adwuma sɛ ade a wɔde si hɔ a wɔaka abom ne beae a wɔde hwɛ nneɛma nketenkete afoforo. HMI unit no na ɛhwɛ mfiri no adwumayɛ dwumadi so.
3.2 Positive/negative electrode adaka afiri a wɔde yɛ adwuma:

3.2.1 Nneɛma adaka no wɔ adwuma a ɛfa mfuturo a wɔyi fi hɔ ne multi-asinasin a wɔsiw ano.
3.2.1 Wɔayi electrode nneɛma adaka no beaeɛ a ɛyɛ papa ne bɔne no ne nteɛsoɔ pon no beaeɛ firi aseɛ kɔ soro de asiw cross-efĩ a ɛbɛba electrode nneɛma a ɛyɛ papa ne bɔne so ano.
3.3.2 Nsiesiei a ɛwɔ gyinabea biara mu: Wɔde suction port 1, mfuturo yiyi fan 1 a ɛne negative electrode no kyɛ, ne ultrasonic detector 1 di dwuma de hunu sɛ ebia electrode no krataa mmienu wɔ hɔ anaa. Alarm ne shutdown bɛkanyan bere a wɔahu nkrataa pii no.
3.3.3 Wɔde mfuturo a wɔtwe no hyɛn gyinabea ne mfuturo a wɔde twetwe afiri a ɛwɔ nkyɛn no ahyɛ rectification unit no mu de atwe mfuturo a ɛrehwe ase no akɔ.
3.3.4 Ɛnsɛ sɛ wɔde gyinabea ne electrode mprɛte a wɔde si ananmu no sɛe electrode mprɛte no ano.
3.3.5 Nneɛma a wɔde si hɔ pɛpɛɛpɛ ± 0.1mm.
3.4 Mfiridwuma a wɔde di nsa nneɛma ho dwuma:

3.4.1 Wɔde servo motor na ɛyɛ manipulator no de hwɛ sɛ wɔbɛtumi ayɛ reciprocating motion no bio.
3.4.2 Wɔde mfiri nsa akwankyerɛ keteke kwan ne skru poma no ahyɛ mfuturo a ɛkata so a ɛyɛ integral na ama mfuturo antɔ electrode krataa no so.
3.4.3 Wɔde vibration dwumadie ahyɛ electrode sheet manipulator no mu. Sɛ electrode krataa a wɔsan gye no di nkogu a, wobetumi asan atwetwe no bio. Sɛ mmɔdenbɔ mpɛn pii di nkogu a, alarm bɛbɔ nea ɔde di dwuma no amanneɛ sɛ onsiesie ɔhaw ahorow.
3.5 Afiri a wɔde yi diaphragm mu:

3.5.1 Passive unwinding of diaphragm: Passive unwinding, nneɛma a ɛho ayɛ na alarm bere a nneɛma no nnɔɔso.
3.5.2 Nhyɛsoɔ sohwɛ nhyehyɛeɛ no di nhyɛsoɔ no so wɔ berɛ ankasa mu denam nhyɛsoɔ cylinder a wɔtumi sesa ne floating roller so, na diaphragm nhyɛsoɔ no sohwɛ kwan yɛ 10-150N.
3.5.3 Wɔde diaphragm unwinding device no nyinaa ahyɛ correction platform no so. Nteɛso sensor no wɔ pɛpɛɛpɛ ±0.1mm, gyinabea pɛpɛɛpɛ a nteɛso nhyehyɛe no yɛ ±0.2mm, na nteɛso kwan no yɛ ±20mm.
3.5.4 Wɔde afiri a wɔde yi diaphragm electrostatic removal si hɔ sɛnea ɛbɛyɛ a mfutuma electrostatic adsorption rensɛe diaphragm no.
3.6 Afiri titiriw a wɔde bobɔ asɛnka agua:

3.6.1 Stacking platform no, motor no na ɛhwɛ so ma ɛma so na ɛsiane. Wɔde afiri a ɛma nneɛma so no si stacking platform no mfinimfini, sɛnea ɛbɛyɛ a stacking platform no de ahoɔden a ɛyɛ pɛ twa ho hyia bere a wɔremia no. Sɛ stacking no mu duru kɔ soro a, wɔde nkakrankakra brɛ stacking platform no ase na ama stacking no sorokɔ ansakra, na wobetumi ahyɛ stacking platform no ahoɔhare a ɛsiane.
3.6.2 Wobetumi asiesie nhyɛsoɔ a ɛwɔ tablet press no mu de ahwɛ sɛ ɛrensɛe electrode plate ne diaphragm no.
3.7 Afiri a wɔde twa diaphragm:

3.7.1 Nsuo a ɛyɛ hyew-twitwa nhyiamu no wɔ ɔhyew nikel-chromium agyan a wɔde twa, na ɛma ɛyɛ mmerɛw sɛ wɔbɛsesa.
3.7.2 Mpaapae, ntwitwiridii, twetwe ne nneɛma afoforo biara nni membrane no so bere a wɔatwitwa awie no.
3.7.3 Nkwa a wde twa agyan no boro mpɛn 100,000 (wɔsesa pɛnkoro ɔsram biara).
3.8 Twitwa afiri a wɔde fa nneɛma so:

Afiri a wɔde twa nneɛma a ɛwɔ telefon a wokura kyin no mu no kyekyere nkwammoaa no fi laminating pon no so kɔ baabi a wɔde twa ade a ɛyɛ hyew no, na afei ɛde nkwammoaa no kɔ afiri a wɔde kyekyere nneɛma ho no mu ma ade a wɔde kyekyere ade a wɔde kyekyere nneɛma ho no bere a wɔatwa no hyew awie no.
3.9 Nneɛma a wɔde kyekyere nneɛma ho:

3.9.1 Sɛ wɔtwa no hyew wie a, fa robɔt nsa yi nkwammoaa no, fa gu gluu a wɔde gu mu no mu, na fa nhyɛsoɔ block di dwuma de kyekyere nkwammoaa no wɔ saa adeyɛ yi mu
Wɔde nkwammoaa no sie tebea a wɔakyekyere mu.
3.9.2 Wɔde ade a wɔde nkata so a ɛte sɛ U-si nkyɛn, teyp no yɛ tratraa, na diaphragm no nni nwi a ɛda adi pefee.
3.9.3 Wobetumi asiesie adhesive tenten.
3.10 Nkwammoaa aduane ho kwan:

Nneɛma nsa no de nkwammoaa a wɔde rɔba akata so no si ade no asɛnka agua no so.
3.11 Ahobanbɔ a wɔde kata so;
3.11.1 Wɔde aluminium profile ne acrylic plate na ɛyɛ adwinnadeɛ no katasoɔ, a ɛwɔ nhyehyɛɛ a ɛyɛ den na ɛwɔ nsɔano pa.
3.11.2 Wɔde apon a wɔde kata so nyinaa ahyɛ access control switches, na adwinnade no gyae adwumayɛ bere a wɔabue ɔpon no.
4.Equipment nneɛma a wɔde boa
4.1 Electrical circuit drawings (a wɔde ma wɔ nnwinnadeɛ no ho).
4.2 Standard afã horow ne nhyehyeɛ pon titire (Nkyekyɛmu).
|
Order nɔma |
Component Edin |
Wɔn a wɔyɛ nneɛma |
|
1 |
mframa a wɔde hyɛ mu |
Yadek na ɔkyerɛwee |
|
2 |
magnetic switch a wɔde hyɛ mu |
afisɛm |
|
3 |
linear akwankyerɛ keteke kwan |
HIWIN na ɔkyerɛwee |
|
4 |
Nsa/linear skru a wɔde hyɛ mu |
HIWIN na ɔkyerɛwee |
|
5 |
Servo motor/drive a wɔde di dwuma |
Hui Chuan na ɔkyerɛwee |
|
6 |
anyinam ahoɔden a wɔde yɛ adwuma |
Yadek na ɔkyerɛwee |
|
7 |
PLC |
KEYENCE NKYERƐKYERƐMU |
|
8 |
sensor |
Panasonnic a ɛwɔ hɔ |
|
9 |
fibre-a ɛyɛ ade a wɔde hwɛ ade |
KEYENCE NKYERƐKYERƐMU |
|
10 |
touch screen a wɔde ka ho |
Viluton na ɔkyerɛwee |
4.3 Afã horow a ɛyɛ mmerɛw a wɔahyehyɛ.
|
Order nɔma |
Din |
Nhwɛsoɔ |
Dodoɔ |
Ɔfa |
|
1 |
photoelectric switch a ɛma anyinam ahoɔden yɛ adwuma |
PM-L25 na ɛwɔ hɔ |
2 |
PCS |
|
2 |
relay a ɛboa |
RXM2LB2BD DC24V 8 pin |
1 |
PCS |
|
3 |
anyinam ahoɔden a wɔde yɛ adwuma |
Adak |
1 |
PCS |
|
4 |
magnetic switch a wɔde hyɛ mu |
D-M9BL na ɛyɛ adwuma |
1 |
PCS |
|
5 |
vacuum a wɔde hyɛ mu |
PAG15 |
2 |
PCS |
|
6 |
molybdenum nhama a ɛyɛ nhama |
2 |
M |
4.4 Nneɛma a wɔahyehyɛ a wɔanhyɛ da.
|
Order nɔma |
Nneɛma a wɔde yɛ adwuma no din (data) . |
Mfonini ahorow |
Bere a wɔde bɛmena |
Nsɛm a Wɔka |
|
1 |
Nnwinnade titiriw a wɔde yɛ debugging ne nsiesie |
1 set/unit na ɛwɔ hɔ |
Wɔ bere a wɔde rekɔma no |
Hex safoa 1 set / pc |
|
2 |
Device Operation Manual: (a nea edidi so yi ka ho) . 1. Nnwinnade ho nkyerɛkyerɛmu ne akwankyerɛ nhoma; 2. Nnwinnade a Wɔde Siesie ne Nsiesiei Nhoma: Nnianim asɛm a ɛfa nnwinnade no adwumayɛ nnyinasosɛm ho; General mfiridwuma nhyehyɛe mfonini, component nhyiam mfonini; lubrication nsiesie ho nkyerɛkyerɛmu |
1 set |
Delivery anaa nnwinnade a wɔde ma Ansa na wɔde bɛkɔ na wɔde adi dwuma |
|
|
3 |
Loading list ne product qualification adansedi krataa |
1 set |
Wɔ bere a wɔde rekɔma no |
|
|
4 |
Electrical schematic a wɔde yɛ adwuma |
1 kɔpi |
Waranti no awiei Bere a wɔanya akatua nyinaa akyi |
|
|
5 |
Mfonini ahorow a ɛkyerɛ nneɛma a ɛyɛ mmerɛw ne nneɛma a wɔde ka ho |
1 kɔpi |
Wɔ bere a wɔde rekɔma no |
Wɔde afã horow bi a ɛyɛ mmerɛw ama wɔ PDF kɛse mfonini ahorow mu |








