Ɔsom Ho Nsɛm a Wɔaka abom
Wɔayɛ ama battery electrode prototyping, saa reverse roll coating afiri yi ma discontinuous coating nhyehyɛe ahorow a ɛho hia ma optimizing interfacial pintinn ne ahoɔden density. Wɔn a wɔyɛ adwuma no betumi ayɛ nsakrae wɔ ade a wɔde kata so no tenten, ntam kwan a ɛda ntam, ne ne kɛse mu wɔ nhyehyɛe kwan so de ayɛ tebea horow a wɔyɛ no pii ho mfonini. Nneɛma atitiriw a ɛwɔ mu ne infrared drying, in-line thickness measurement, ne NMP anaa nsuo mu solvents a ɛne no hyia. Ne modular nhyehyɛe ma kwan ma wɔde bom ne nsateaa nnaka ma nsu-sensitive anode dwumadie. Nhyehyɛe no hwɛ hu sɛ wɔde slurry di dwuma pɛpɛɛpɛ, nneɛma a wɔsɛe no kakraa bi, na nsakrae a ɛnyɛ den fi nketewa-batch validation so kɔ scaled production, lithium ion battery a ɛfata ne sodium ion battery electrode coating.
Nnwinnade a Ɛfa Ho






Main nnwinnade nhyehyɛe
|
Daabi |
Din |
Adeban |
| 1. |
Mframa a wɔde sesa |
Chint a ɛyɛ fɛ |
| 2. |
PLC controller a ɛyɛ adwuma |
Japan Omron/Huichuanfoɔ na wɔte saa |
| 3. |
Ka screen no ho asɛm |
Kunlun pass ɔman |
| 4. |
Mfinimfini relay a ɛwɔ ntam |
Schneider/Omron na ɔkyerɛwee |
| 5. |
Servo motor a wɔde yɛ adwuma |
Japan Panasonic/Ruineng (sɛnea adetɔ kyinhyia kyerɛ) . |
| 6. |
Okyinnsoromma so tew |
Aibo/Dick Cisco na ɔkyerɛwee |
| 7. |
Circuit breaker a wɔde hyɛ mu |
Chint a ɛyɛ fɛ |
| 8. |
Ac contactor a ɛwɔ hɔ |
Chint a ɛyɛ fɛ |
| 9. |
Solid-tebea relay |
Wɔyɛɛ no wɔ China |
| 10. |
Ɔhyew a wɔhwɛ so |
Omron/Atai na ɔkyerɛwee |
| 11. |
Nteɛso a ɛyɛ adwuma ankasa (closed loop) . |
Servo motor a wɔde di dwuma |
| 12. |
Automatic tension (anim nhyɛso) . |
PID na ɛhwɛ motor no ahoɔhare so |
| 13. |
Automatic tension (akyi nhyɛso) . |
PID na ɛhwɛ motor no ahoɔhare so |
| 14. |
Optical fiber aniwa a ɛyɛ fɛ |
Panasonic a ɛwɔ Japan no |
| 15. |
Mframa a ɛma mframa yɛ adwuma |
Jadek na ɔkyerɛwee |
| 16. |
Cylinder a enni poma |
Shian na ɔkyerɛwee |
| 17. |
Deep groove bɔɔl bearing |
NSK/SKF na ɛwɔ hɔ |
| 18. |
Mframa a wɔbɔ |
Dade a ɛnyɛ den, multi-ntaban dede a ɛba fam, Guangzhou |
Mfitiase dwumadi ahorow a nnwinnade no yɛ
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Fit nhyehyɛe |
Lithium dade phosphate, lithium kobalt, lithium manganate, ternary, lithium nikel kobalt manganate ne nhyehyɛe afoforo; Ngo, nsu nhyehyɛe a ɛyɛ papa ne bɔne electrode coating nhyehyɛe; Supercapacitor a wɔde kata so ho nhyehyɛe |
|
| 2. |
Mmirikatu substrate no mu duru |
Aluminium krataa (Al) : 8 ~ 30um Kɔbere krataa (Cu) : 6 ~ 30um |
|
| 3. |
Design trɛw a ɛwɔ roll surface |
450 mm |
|
| 4. |
Hwɛ sɛ nea wɔde akata so no trɛw |
100 ~ 350mm-380mm,Max400mm |
|
| 5. |
Adwinnade mfiri adwumayɛ ahoɔhare |
4m/simma biako |
|
| 6. |
Ahoɔhare a wɔde kata so |
1-2m/simma a ɛyɛ den |
Egyina stock ne coating thickness so |
| 7. |
Ɛfata ma slurry viscosity |
Nsradeɛ a wɔde yɛ aduru 2500-10000 Cps |
Nneɛma a wɔde kata so bere ne bere mu |
|
Nsuo mu aduru a wɔde yɛ 1000-6000 Cps |
|||
|
2000 ~ 12000 Cps na ɛwɔ hɔ |
Nneɛma a wɔde kata so a ɛkɔ so |
||
| 8. |
Single afã coating dry thickness range |
50-150μm 50~300g/m2 |
Esiane honam fam su ahorow nti, ebetumi aba sɛ wɔrenhyia bere koro mu |
| 9. |
Minimum intermittent tenten |
4mm na ɛyɛ |
|
| 10. |
Minimum coating tenten ma afã horow pii |
20mm na ɛwɔ hɔ |
|
| 11. |
Solvent su a ɛwɔ hɔ Nneɛma a ɛyɛ den a ɛfata |
Ngo a wɔde yɛ NMP (sg=1.033,bp=204℃) . |
Sɛnea ɛbɛyɛ a wobɛkyerɛw nsɛm nkutoo |
|
Nsuo mu aduru H2O/NMP(sg=1.000,bp=100℃) . |
Sɛnea ɛbɛyɛ a wobɛkyerɛw nsɛm nkutoo |
||
| 12. |
Minimum intermittent tenten |
Katode SC. 55%±20% na ɛwɔ hɔ. |
|
|
Anode SC. 55%±20%(PVDF nhyehyɛe) . |
Sɛnea ɛbɛyɛ a wobɛkyerɛw nsɛm nkutoo |
||
| 13. |
Ɔkwan a wɔfa so kata so |
Single-layer anim ne akyi 2 afã horow uneven interval intermittent transfer coating/second surface automatic tracking/continuous coating |
|
| 14. |
Substrate mmirikatu kwankyerɛ |
Anim coating, substrate positive ne akyi hunu foil adwumayɛ |
|
| 15. |
Roll guide wɔ akyi baking kwan no |
Bɛyɛ φ80mm aluminium akwankyerɛ roller, soro den oxidation |
Wie Rc0.4 |
Sɛnea wɔahyehyɛ ɔfã biara
1). Afiri a wɔde twitwiw nneɛma:
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Over roller mounting nhyehyɛe |
Monolithic gyina hɔ mounting (ne kɛse yɛ 30mm) . |
|
| 2. |
Nhyɛso a wɔde di dwuma nhyehyɛe |
PID control motor ahoɔhare control gravity block gyinabea, nhyɛso control nhyɛso |
|
| 3. |
Nteɛso kwan |
Automatic EPC control, stroke 50mm, deviation nteɛso controller pɛpɛɛpɛ ±0.5mm |
Ultrasonic detection, betumi ahu membrane a ɛda adi pefee no |
| 4. |
Ɔkwan a wɔfa so twitwiw nneɛma |
Wɔde 3-inch inflating shaft na ɛsiesie nneɛma a wɔabobɔw no na wɔde gyina ɔfã biako so; |
|
| 5. |
Substrate mmirikatu kwankyerɛ |
Kɔ w’anim na kɔ akyi |
|
| 6. |
Akwankyerɛ a ɛma wogyae wɔn ho mu |
Atifi ne ase |
|
| 7. |
Unwinding winding ntwemu |
Ф85 ~ Ф300mm na ɛwɔ hɔ |
|
| 8. |
Maximum bearing tumi a ɛwɔ inflatable shaft no mu |
100Kg/ afã bi |
|
| 9. |
Drum ho nkyerɛkyerɛmu |
Ne tenten a ennu anaasɛ ɛyɛ pɛ 430mm, emu ntwemu bɛyɛ 76mm(3 inches) |
|
| 10. |
Dodow a inflatable shaft strips |
Afã bi a ɛyɛ |
|
| 11. |
Asɛnka agua a wogye |
Double poma press abɔso, bue slot |
|
| 12. |
Ɔkwan a wɔfa so ka kar |
Inverter na ɛhwɛ AC motor so |
2). Ti nhyehyɛe:
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Main drive motor no |
Servo motor a wɔde yɛ adwuma |
|
| 2. |
Motor a ɛde kar kɔ bere ne bere mu |
Servo motor a wɔde yɛ adwuma |
|
| 3. |
Scraper adansi a wɔde yɛ adwuma |
Solid set type abien-afã koma scraper, substrate, set 40Cr electroplating |
|
| 4. |
Scraper Angle a wɔde di akɔneaba so |
Tu nsa no na dannan no |
|
| 5. |
Coating nhoma mmobɔwee |
Hard chrome plated soro, ne kɛse yɛ Ø128mm; Hollow nhyehyɛe |
|
| 6. |
Akyi roll |
Diameter Ø128mm, a wɔde EPDM akata so, roller ani a wɔyam |
|
| 7. |
Tank a wɔde frafra nneɛma mu |
Cylinder a enni poma no tu tẽẽ na wotumi sesa ahoɔhare no na amma nsu a ɛyɛ fĩ no ankɔ fam |
|
| 8. |
Wɔyɛ nsakrae wɔ scraper no sorokɔ a ɛba bere ne bere mu no mu |
Full servo adwinnade nsakrae, di adwinnade kurafo no ma so. Lifting kwan 1 ~ 300um |
|
| 9. |
Baffle mprɛte a wɔde yɛ nneɛma |
Match dade mprɛte + foaming po ani, coating trɛw betumi ayɛ nsakrae |
|
| 10. |
Ɔkwan a wɔfa so yɛ adwuma |
Ka screen + button dwumadie |
Adeyɛ a wɔtaa yɛ ne akyi safe no |
3).Baking
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Dry bile nhyehyɛe a ɛwɔ nipadua no mu no |
Independent mu nhyehyɛe, hyɛn su nhyehyɛe |
|
| 2. |
Fononoo tenten |
3 afã horow, mita 1.5 biara, ne nyinaa yɛ mita 4.5 |
|
| 3. |
Sheet dade nneɛma a ɛyɛ drying duct ne mframa duct |
Mfinimfini liner SUS304 dade a ɛnyɛ den, akyi liner SUS 201 dade a ɛnyɛ den |
|
| 4. |
Driving mode a fononoo akwankyerɛ roller |
Passive nkrasɛm mode |
|
| 5. |
Ɔhyew a wɔhwɛ so |
Wɔakyekyɛ mu ayɛ no daa adwumayɛ ɔhyew control, overtemperature monitoring alarm ahobammɔ control, overtemperature bɛda adi nnyigyei ne hann alarm, na twa ɔhyew tumi titiriw no; |
|
| 6. |
Ɔkwan a wɔfa so yɛ ɔhyew |
Electric heating, mframa a ɛyɛ hyew a ɛkyinkyini nhyehyɛe |
|
| 7. |
Single oven ɔhyew tumi |
10KW/ nhama a ɛyɛ den; 3 afã horow a ne nyinaa yɛ 30KW; |
|
| 8. |
Ɔhyew a ɛwɔ baking channel no mu |
Room temperature ~140℃, ɔfã biako ɔhyew nsonsonoe < 5℃, stage biara ahofadi control |
|
| 9. |
Nipadua ani hyew bere a wɔreyɛ adwuma no |
Ɔhyew a wɔsusuu no a wɔsusuu no Ennu anaasɛ ɛne ɔhyew a wɔahyɛ no yɛ pɛ 50% . |
|
| 10. |
Ɔkwan a wɔfa so bɔ mframa |
Ɔsoro ne ase blow mframa, fam sanba mframa, ahofadi ɔhyew nipadua a mframa dan no, ahofadi ɔhyew control, ahofadi mframa volume control |
|
| 11. |
Ɔfã biara mframa a wɔtwe fi mu no nne a wɔde di dwuma |
Independent control via mfiri valve |
|
| 12. |
Ɔhyew fan control |
Automatic control a wɔde di dwuma |
|
| 13. |
Exhaust fan a wɔde di dwuma |
Automatic control a wɔde di dwuma |
|
| 14. |
Ɔhyew a wɔde di dwuma |
Solid-tebea relay |
|
| 15. |
Solvent a wɔsan nya ho nhyehyɛe |
Dabi, instɔlehyɛn interface no nkutoo na wɔde ama |
|
| 16. |
Mframa a wɔde fi mu no dodow nyinaa |
500-1300㎥/H |
Mframa valve no yɛ nea wotumi sesa |
| 17. |
Exhaust fan a wɔkyekyɛ |
1 mframa a wɔde yi mframa fi mu |
|
| 18. |
Titiriw nipadua mu insulation |
Double-layer nhyehyɛe, insulation layer thickness 80mm, glass wool ɔhyew insulation |
4). Afiri a wɔde twetwe nneɛma ne nea wɔde twitwiw nneɛma:
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Winding tension control nhyehyɛe |
Taper tension control, sɛnea winding diameter no kɛse te no, sesa tension no kɛse, na amma woannye roll kɛse a ɛnyɛ pɛpɛɛpɛ. |
|
| 2. |
Winding nteɛso |
Automatic EPC control, akwantu 50mm |
|
| 3. |
Ɔkwan a wɔfa so twitwiw nneɛma |
Wɔde ade a wɔde mframa gu mu a ne kɛse yɛ nsateakwaa 3 na ɛkyekyere nhoma mmobɔwee no na wɔde gyina ɔfã biako so |
|
| 4. |
Substrate mmirikatu kwankyerɛ |
Kɔ w’anim na kɔ akyi |
|
| 5. |
Winding akwankyerɛ |
Atifi ne ase |
|
| 6. |
Winding diameter a ɛyɛ ntwemu |
Ф85 ~ Ф300mm na ɛwɔ hɔ |
|
| 7. |
Maximum bearing tumi a ɛwɔ inflatable shaft no mu |
100Kg/a ɛyɛ mmerɛw |
|
| 8. |
Drum ho nkyerɛkyerɛmu |
Ne tenten a ennu anaasɛ ɛyɛ pɛ 430mm, emu ntwemu bɛyɛ 76mm(3 inches) |
|
| 9. |
Dodow a winding inflatable shafts |
Afã bi a ɛyɛ |
|
| 10. |
Asɛnka agua a wogye |
Single poma press abɔso, bue slot |
|
| 11. |
Ɔkwan a wɔfa so ka kar |
Servo motor a wɔde di dwuma |
|
| 12. |
Roller akwankyerɛ mounting nhyehyɛe |
Vertical type |
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
Main control nhyehyɛe |
Touch screen, PLC, module, servo nhyehyɛe |
|
| 2. |
Ɔkwan a wɔfa so yɛ adwuma |
Manual, automatic, gyinabea a egye ntɛmpɛ; Wobetumi de afiri no adi dwuma ansa na wɔayɛ adwuma ne bere a wɔawie no |
|
| 3. |
Setting range of coating ne bere ne bere mu tenten |
Nneɛma a wɔde kata so tenten 20.0 ~ 3200.0mm |
Software betumi atoto range no mu |
| 4. |
Alarm tebea no |
Nkyɛmu tenten 4.0 ~ 300.0mm |
|
| 5. |
Dwumadi a ɛfa akontaabu ho |
Sɛ afiri no di nkogu a, touch screen no bɛda mfomsoɔ a ɛne no hyia no adi |
|
| 6. |
Intermittent ti ne dua kɛseyɛ nsakrae kwan |
Dodow/bere tenten a wɔde yɛ |
5). Nhyehyɛe a wɔde di dwuma:
6). Nhyehyɛe a wɔde ma aduan a ɛnyɛ adwuma:
adetɔfo-wɔn dea
Coating mfiri hwɛbea kɛse ne ne su:
6500 * 1298 * 1971(L×W×H);3000kg(sɛ wopɛ sɛ woka ho asɛm nkutoo)

Nnwinnade a wɔde yɛ adwuma no pɛpɛɛpɛ
1. Hardware a ɛyɛ pɛpɛɛpɛ
|
Daabi |
Adeɛ |
Mfiridwuma mu parameter |
Hyɛ no nsow |
| 1. |
scraper a wɔde twitwiw nneɛma |
Round runout Ɛnsua anaasɛ ɛne 1.5um yɛ pɛ, tẽẽyɛ Ennu anaasɛ ɛne 1.5um yɛ pɛ |
|
| 2. |
Coating nhoma mmobɔwee |
Round runout Ɛnsua anaasɛ ɛne 1.5um yɛ pɛ, tẽẽyɛ Ennu anaasɛ ɛne 1.5um yɛ pɛ |
|
| 3. |
Akyi roll |
Circular runout Ɛnsua anaasɛ ɛne 15um yɛ pɛ, tẽẽyɛ Ennu anaasɛ ɛne 15um yɛ pɛ |
|
| 4. |
Deviation nteɛso |
±1mm na ɛwɔ hɔ |
|
| 5. |
Adwinnade nhyehyɛe na ɛhwɛ sɛnea wɔsan yɛ no pɛpɛɛpɛ |
±1um na ɛyɛ |
|
| 6. |
Temperature controller control a ɛyɛ pɛpɛɛpɛ |
Ennu anaasɛ ɛne ±2 digrii yɛ pɛ |
2.Coating pɛpɛɛpɛ
|
Adeɛ |
Hyɛ no nsow |
Susudua (Ahoɔhare V=1.5 m /simma) |
|
|
A (akyi) . |
Ennu anaasɛ ɛne 1mm yɛ pɛ (a ɛfa slurry viscosity ne binder su ho) |
|
B(Ti no fã a ɛnyɛ ne kwan so) . |
10mm na ɛwɔ hɔ |
|
|
C(Dum anomaly beae) . |
6mm na ɛyɛ |
|
|
D(Edge nkɛntɛnso beae) . |
Ennu anaasɛ ɛne 3mm yɛ pɛ |
|
|
E(mfomso a ɛwɔ tenten) /H(mfomso a ɛwɔ margin) . |
Ennu anaasɛ ɛne ±0.5mm yɛ pɛ Ennu anaasɛ ɛne ±0.7mm yɛ pɛ |
|
|
F (mfomso a ɛwɔ ntrɛwmu mu) . |
±1mm na ɛwɔ hɔ |
|
|
M(mfomso a ɛwɔ trɛw mu) . |
±1mm na ɛwɔ hɔ |
|
|
G1 (ti no mu duru) . |
-5~+6um |
|
|
G2 (Dua no mu duru) . |
-5~+6um |
|
|
Me (reverse alignment mfomso) . |
Ennu anaasɛ ɛne ±0.7mm yɛ pɛ Ennu anaasɛ ɛne ±1 mm yɛ pɛ |
|
|
J Ɔfã biako ani so density a ɛyɛ den |
Mfomso a ɛwɔ mu duru mu Ennu anaasɛ ɛne ±1.5% yɛ pɛ . Thickness error Ennu anaasɛ ɛne ±1.5um yɛ pɛ |
|
|
Ne tenten a ɛkɔ akyiri |
(Yi B, C, D beae no fi hɔ) . |
20.0-3200.0mm na ɛwɔ hɔ |
|
L1(Film tenten) . |
4.0-3200.0mm na ɛwɔ hɔ |
|
|
L2 (a ne tenten yɛ bere ne bere mu) . |
L1 +L2 Ɛkɛsene anaasɛ ɛne 120mm yɛ pɛ |
Nsɛm a Wɔde Kɔma Akwammisa

Adwumakuw a wɔyɛ Ɔhokafo










