Ultrasonic Tab Welding Afiri a Wɔde Yɛ Adwuma

Saa prismatic aluminium akorade nkwammoaa ultrasonic tab welding afiri yɛ afiri a ɛho hia wɔ core cell nhyiam, a ɛyɛ adwuma akyi jelly roll stacking ne ɔhyew pressing. Ɛyɛ mu anyinam ahoɔden nkitahodi a ɛho hia no denam ultrasonically welding conductive interconnect tabs no tẽẽ wɔ pre-compressed, stabilized jelly roll tabs mu ankorankoro cell. Saa adeyɛ yi ma ɛyɛ den-tebea, low-resistance bond a ɔhyew a ɛboro so nni mu, na ɛkora electrode ahorow a wɔahyɛ no hyew-a ɛyɛ hyew no mudi mu kura so. Ɛyɛ anammɔn a ɛyɛ pintinn a wɔfa so yɛ nkwammoaa a ɛyɛ adwuma, a egyina hɔ ma ne ho, siesie terminal a wɔaka abom no ma akyiri yi can insertion ne terminal welding. Saa afiri yi yɛ fapem a wɔde bɛkyekye anyinam ahoɔden kwan no wɔ nkwammoaa biako mu, na ɛnyɛ sɛ wɔde bɛka nkwammoaa a ɛsono emu biara abom ayɛ no module.

 

Mfiridwuma mu parameter ahwehwɛde ahorow

 

1.Applicable afiri no ho nkyerɛkyerɛmu: 20K6000W

2. Cell size specifications: (thickness * trɛw * sorokɔ ka ho kata mprɛte)

Battery blueprint nhwɛsode: 280AH cell

 

3. Mfiridwuma mu nsusuwii atitiriw

 

dwumadie	Din
	SZO-2060 na ɛwɔ hɔ
1. Nneɛma a wɔde gyina so
1.1 Katode a wɔde di dwuma
1.1.1 Nneɛma a wɔde gyina so (Electrode) .	Aluminium a wɔde ayɛ krataa
1.1.2 Base (Electrode) no mu duru	12-16um na ɛwɔ hɔ
1.1.3 Pad (Terminal) Nneɛma a wɔde yɛ adwuma	Aluminium tabs a wɔde yɛ nneɛma
1.1.4 Nhama a wde di dwuma	0.2
1.2 Anode a ɛwɔ hɔ
1.2.1 Substrate (Electrode) Nneɛma a wɔde yɛ adwuma	kɔbere a wɔde ayɛ krataa
1.2.2 Substrate (Electrode) no mu duru	6-8um na ɛwɔ hɔ
1.2.3 Pad (Terminal) Nneɛma a wɔde yɛ adwuma	Nickel anode a wɔde yɛ adwuma
1.2.4 Pad (Terminal) no mu duru	0.2
2. Batere a wɔde yɛ adwuma
2.1 Nneɛma a Wɔde Nwene Nneɛma
2.2 Layer dodoɔ a ɛkyɛn so a wɔde bɛkata so (Acceptance criteria) .
2.3 Nkwammoaa a Ɛyɛ Den
3. Pole aso welding
3.1 Pole Aso Welding Ɔkwan a Wɔfa so Yɛ	80 layer na ɛwɔ hɔ
3.2 Pole Aso Welding Akwankyerɛ	Ɛgyina hɔ anaasɛ ɛda fam
3.3 Weld tenten	18
3.4 Weld bead no trɛw	5
3.5 Bere a Wɔde Yɛ Welding	2S
3.6 Welding nsɛntitiriw	2 a ɛtoatoa so
3.7 Nhyɛsoɔ	0MPa kosi 1 MPa, wotumi sesa
3.8 Bere a wde bhy mu	0 kosi 60 sikani, a wotumi sesa
3.9 Welded soro nkwa nna	Ɛboro 100,000 anaasɛ ɛne no yɛ pɛ
4. Welding ti gyinapɛn
4.1 Welding Ti Nneɛma a Wɔde Yɛ	Wɔde dade a ahoɔhare kɛse -fi amannɔne ba
4.2 Welding point no sorokɔ	1mm na ɛyɛ
4.3 Welding Spot/Ripple Nkyekyɛmu	Welding ti a ɛwɔ soro no wɔ tẽẽ anaa aburow-nsusuwii, bere a ase nkuku no wɔ mesh nsusuwii.
4.4 Ɔsorokɔ a ɛwɔ welding soro fi welding ti	>5mm na ɛwɔ hɔ
4.5 Welding ti tenten	Ɛboro anaasɛ ɛne 130mm yɛ pɛ
4.6 Welding surfaces a ɛwɔ hɔ a ɛwɔ welding ti no so	2

4.7 Welding ti a wɔde si hɔ no akwankyerɛ	wɔ ɔkwan a ɛtrɛw so
4.8 Amplitude range a wotumi sesa	Fa-asorɔkye 20 ~ 40um
5. Nneɛma a ɛsakra nneɛma
5.1 Frequency nsonsonoeɛ a ɛda transducers ntam	Ennu anaasɛ ɛne 400Hz yɛ pɛ
5.2 Impedance nsonsonoeɛ a ɛda transducers ntam	Ennu anaasɛ ɛne 4Ω yɛ pɛ
5.3 Nsonsonoeɛ a ɛwɔ capacitance mu wɔ transducers ntam	Ennu anaasɛ ɛne 400PF yɛ pɛ
5.4 Insulation resistance a ɛwɔ transducer ne dan mu	Ɛboro anaasɛ ɛne 30MΩ yɛ pɛ
5.5 Tumi a wɔma ho kwan	6000W+ (peak) .
6. Ultrasonic afiri a ɛma nneɛma yɛ kɛse
6.1 Frequency Control Ɔkwan a wɔfa so di dwuma	Wɔasisi-wɔ frequency adjustable mu
6.2 Amplitude Dwumadie a εkɔ so daa	Switching tumi a wɔde ma daa voltage daa mprempren (daa amplitude) .
6.3 Amplitude a enni ano a wotumi sesa	Nsakrae a ɛkɔ so yɛ
7. Nneɛma a wɔyɛ
7.1 Nneɛma a ɛda adi	Atoro soldering biara nni hɔ, nhyɛn mu biara nni hɔ, nsu a ɛtwetwe biara nni hɔ, welding a ɛyɛ den biara nni hɔ, na ɛhyɛn mu a ɛyɛ layered
7.2 Nneɛma a wɔde gye tom	Wɔ mfiridwuma mu no, ade titiriw a wɔde susuw nneɛma ne sɛ welding nkɛntɛnso no di nea ɔyɛe no ahwehwɛde ahorow ho dwuma na ɛma wotumi yɛ nneɛma no ho bɔ
8. Design nkwa nna a nnwinnade	mfeɛ 8–10

 

Nneɛma a ɛwɔ nnwinnade no mu (production line) .

1. Adwumayɛ nnyinasosɛm a ɛfa nnwinnade no ho

Transducer no dane ultrasonic frequency high-power oscillation sɛnkyerɛnne no kɔ frequency a ɛne no hyia a ɛyɛ mfiri ahoɔden, a wɔde di dwuma wɔ dade krataa a wɔbɛbɔ no welded no ntam, sɛnea ɛbɛyɛ a dade krataa no yɛ hyew ntɛm ara wɔ ntamgyinafo no so, na afei nneɛma nketenkete a ɛwɔ dade krataa no mu no yɛ adwuma, sɛnea ɛbɛyɛ a molecule ahorow a ɛwɔ dade krataa no ntam no bɛhyɛn wɔn ho wɔn ho mu na wɔde weld abom.

 

2. Nnwinnade nhyehyɛe

Dade welding afiri no titiriw yɛ ultrasonic generator, transducer, nkuku, mframa afã horow, frame ne nea ɛkeka ho.

 

3. Mfiri no Adwumayɛ ho Nkyerɛkyerɛmu

unit type	mpɛn dodow a ɛboro nnyigyei so	Ultrasound Tumi a Wɔde Yɛ Adwuma	nhyɛsoɔ	weld bere	voltage a ɛyɛ den	muduro
SZO-2060 na ɛwɔ hɔ	20KHz na ɛyɛ	6000W	0.2-0.8MPA na ɛwɔ hɔ	Nea ennu 0.6S	380V/50Hz na ɛyɛ adwuma	60KG na ɛwɔ hɔ

 

4. Mfiri no mu Nneɛma a Ɛwɔ Hɔ

JHN2060 Adwumayɛ ho Nneɛma

A. Wɔde mfiridwuma a ɛkɔ anim daa mprempren ne ahoɔden amansin mfiridwuma, a ɛda adi sɛ ɛkɔ so sesa ultrasonic amplitude;

B. Wɔde ICS kabinet control nhyehyɛe a nyansa wom a ɛwɔ ultrasonic mfiridwuma a ɛto so abien ahyɛ mu, nhyehyɛe no yɛ automatic self-check bere a wɔafi ase no, ɛma wotumi kyekyɛ wosow a nyansa wom, ɛma automatic tracking, na ɛboa signal transmission to the machine.

C. Anim-awiei mfiridwuma nhyehyɛe no wɔ German X-type akwankyerɛ keteke nhyehyɛe, a ɛhwɛ hu sɛ ɛyɛ pɛpɛɛpɛ soronko.

D. ahobammɔ nhyehyɛe : .

4 Voltage ahobammɔ nhyehyɛe (adwumayɛ voltage kwan 360V-400V); hwɛ afiri no ahoɔden a efi mu ba ne adwumayɛ frequency so bere a automatic voltage stabilization.

5 Adesoa a ɛboro so ahobammɔ nhyehyɛe; 6 Ahobammɔ a wɔbɔ wɔ nsu a ɛboro so ho; 7 Automatic akatua ma tumi a wɔde ma frequency instability; (5) Feedback a welding overload ahobammɔ sɛnkyerɛnne

E. Nnwinnade a wɔde susuw nneɛma a ɛwɔ nnwinnade no so nyinaa ɛsɛ sɛ wɔde metric units bedi dwuma.

F. Kɔmputa so data a wɔhwɛ so ne data a wɔde gu so.

G. ICS Nhyehyɛe a nyansa wom

Smart chip digital circuit, high-density nkabom a ɛwɔ mfinimfini dwumadie nhyehyɛeɛ no mu, milisekɔn nhwɛsoɔ sohwɛ.

H. Nyansa amplitude nkyekyɛmu a automatic tracking

Wɔ 0-1000ms bere mu no, wobetumi de amplitude no asi hɔ afi 1% kosi 100% na ama ayɛ nea ɛfata yiye ma welding nhyehyɛe ahorow, sɛnea ɛbɛyɛ a afiri no betumi ayɛ adwuma sɛnea wopɛ.

I. System tumi-wɔ ankasa-sɔhwɛ ne automatic frequency hwehwɛ

Sɛ wɔsesa welding ti no anaa wosiesie wie a, enhia sɛ wɔsan yɛ nhyehyɛe no ho nhwehwɛmu (ɛsɛ sɛ ɔman no mu nnwumakuw afoforo hwehwɛ generator no resonant frequency te sɛ radio dedaw).

J. Automatic frequency tracking bere a wɔreyɛ adwuma

Wɔ adwumayɛ mu no, welding ti ne transducer frequency bɛ offset ne nsakrae a ɛba wɔ ɔhyew ne adesoa mu. Jinhe Neng nyansa welding afiri betumi automatically hwehwɛ na di resonant frequency a transducer wɔ ne nyinaa range, hwɛ hu sɛ transducer no yɛ adwuma bere nyinaa wɔ resonant tebea, hwɛ hu sɛ mfiri no adwumayɛ yiye, na welding yɛ kɛse stable na ahotoso.

K. Features welding modes pii a ahoɔden ne nyansa bere ka ho

Welding modes ahorow dannan welding nhyehyɛe ahorow ahwehwɛde ahorow na ama wɔanya welding nkɛntɛnso a eye.

L. 7-20 welding parameters betumi ayɛ nea wɔahyɛ da ayɛ

7-20 welding parameters betumi adi kan ahyɛ mu ma ayɛ nsakrae wɔ welding nhyehyɛe ahwehwɛde ahorow, na operator betumi tẽẽ agye data no to weld, a kɛse ma adwuma no yiyedi tu mpɔn.

M. 7-inch HD a wɔde ka ho

HD onipa-mfiri touch screen kɛse bi a ɛwɔ chart adwumayɛ interface a ɛyɛ mmerɛw.

N. Digital visualization of welding adwumayɛ ne graphical gyinabea a ɛfa welding nhyehyɛe no ho

Wɔnam data a ɛwɔ high-definition human-machine touch screen so na ɛkyerɛ welding nkɛntɛnso no, na wɔda welding nhyehyɛe no adi wɔ curve mu, sɛnea ɛbɛyɛ a data na ɛka nkɛntɛnso no ampa.

O. Output welding aba a wɔde di dwuma gyinapɛn nkitahodi protocols

Wobetumi de welding data no akɔ monitoring kɔmputa a ɛyɛ papa Mong Kok, sɛnea ɛbɛyɛ a wobetumi ahwehwɛ welding data no na wɔatew sintɔ dodow so.

P. System Security Ahobammɔ ne Nhwehwɛmu

Smart system ahobanbɔ ma wo mfiri no yɛ nea ahobammɔ wom fi akwanhyia ho. (Mfiri dedaw a efi afie mu nneɛma afoforo mu taa hwe ase esiane debugging a enye nti.)

Q. Alarm output ne reset adwuma

Wubetumi de alarm botae ahorow asi hɔ na ama quality control no ayɛ nea ɛwɔ hɔ kɛse.

R: Set multi-level password ahobanbɔ

Wubetumi ahyɛ multi-level password ahobanbɔ de atew administrator debugging interface no afi operator interface no ho.

 

5. Mfiri no kɛse

5.1 Generator no nsusuwii (ne tenten x ne tɛtrɛtɛ x ne sorokɔ): 515mm x 410mm x 170mm; mu duru: 30 ~ 48KG.

5.2 Ti no nsusuiɛ (tenten x ne tɛtrɛtɛ x ne sorokɔ): 480mm x 200mm x 480mm; emu duru: 30-45kg.

 

6. Adwinnade honam fam mfonini: (Mfonini yi yɛ nea wɔde kyerɛkyerɛ nkutoo, a egyina ade ankasa no so)

 

 

 

7. Nnwinnade ahorow a wɔahyehyɛ

nɔma a wɔde kra nneɛma	Ahyehyɛde no din	dwumadie	dodoɔ
1	ultrasonic afiri a ɛma nneɛma yɛ kɛse	Afiri a ɛsakra frequency a ɛdannan mfiridwuma mu frequency current kɔ oscillating current a ultrasonic frequency yɛ 20KHz	1 set
2-01	Wosow nhyehyɛe-transducer	Piezoelectric nkɛntɛnso no dan ultrasonic frequency anyinam ahoɔden ahoɔden a wɔde ma generator no ma ɛyɛ mfiri wosow ahoɔden	1 baa dwumadibea
2-02	Wosow nhyehyɛe-amplitude poma	Sesa amplitude no	1 baa dwumadibea
2-03	Vibration nhyehyɛe-welding ti	Fa mfiri ahoɔden di dwuma wɔ dade krataa a wɔrebɛbɔ no weld no ntam	1
3	Rack (Ti) .	Mfiri ne mframa mu nneɛma a ɛwɔ wosow nhyehyɛe a ɛyɛ pintinn mu	1 set
4	Fa cable no hyɛ mu	Fa ultrasonic generator no bata rack (ti) no ho .	2 nneɛma

 

Design specifications a ɛfa nnwinnade atitiriw afã horow ho

 

1.Circuit ɔfa (adwuma ne ɔkwan a wɔfa so di dwuma) .

nɔma	Component Edin	Dwumadie ne dwumadie
1	mains switch a wɔde yɛ adwuma	Di anyinam ahoɔden a wɔde ma titiriw no so
2	AC contactor a wɔde di dwuma	Main tumi mprempren nkitahodi
3	Switching Mode Tumi a Wɔde Ma	Stabilize voltage ne current (a ɛkɔ so daa amplitude) .
4	Ultrasonic Generator-Adwumakuo Titiriw	Ma anyinam ahoɔden nsɛnkyerɛnne a ɛwosow.
5	Ultrasonic generator-tumi a ɛma nneɛma yɛ kɛse module	Tumi a ɛma nneɛma yɛ kɛse.
6	Ultrasonic generator-afiri a wɔde yɛ adwuma	Output oscillation sɛnkyerɛnne ne impedance a ɛne ne ho hyia.
7	Nkonimdi Panel-LOGO	Adwuma Nhyehyɛe a Wɔde Di Dwuma
8	Dwumadie sohwɛfoɔ Panel-LOGO-TD Nkitahodiɛ	adwumayɛ panel